Suzhou Johnson Automation Technology Co., Ltd
13000000000
Suzhou Johnson Automation Technology Co., Ltd
13000000000
Unmanned automobile manufacturing industry is gradually becoming a trend
In recent years, new energy vehicles in China have shown a trend of rising together, especially driven by innovative companies such as Xiaomi. Automobile manufacturing has entered the era of "lightless" manufacturing, which relies entirely on automated production lines for production without human intervention, achieving 100% unmanned operation.
This means that in the process of automobile manufacturing, from assembly to welding, every link can be efficiently completed with the help of automation equipment, greatly improving production efficiency and reducing manual operation errors. And all of this is based on extremely high requirements for automation control systems and high-precision driving technology.
Xiaomi Factory
Among them, resistance spot welding robots play a very important role in automated production lines. They are very suitable for welding conditions in large-scale processing such as car bodies, and have characteristics such as high speed, stability, and high precision. Automated production lines have achieved 100% unmanned operation.
This means that in the process of automobile manufacturing, from assembly to welding, every link can be efficiently completed with the help of automation equipment, greatly improving production efficiency and reducing manual operation errors. And all of this is based on extremely high requirements for automation control systems and high-precision driving technology.
Among them, resistance spot welding robots play a very important role in automated production lines. They are very suitable for welding conditions in large-scale processing such as car bodies, and have characteristics such as high speed, stability, and high precision.
High precision execution of welding robots for tasks
The core role of electric cylinder in robot spot welding machine
The efficiency of a robot spot welding machine depends on the electric cylinder at its end - the welding gun connecting the parts is driven by the electric cylinder. Welding guns are usually driven by linear actuators, sometimes pneumatic actuators are also used, but more often electric actuators are used. The electric cylinder of resistance spot welding robots is becoming increasingly popular due to its advantages over pneumatic cylinders. These advantages are directly related to the three goals of automobile manufacturers, namely improving productivity, reducing costs, and improving quality, and have been widely validated on welding production lines in the automotive industry.
Improve productivity
The high-precision drive provided by electric cylinders can make the working rhythm of automation equipment more efficient, reduce equipment idle time, and significantly improve productivity. In the process of automated welding, electric cylinders can not only quickly complete precise positioning, but also repeat operations multiple times in a short period of time, and their work efficiency far exceeds traditional pneumatic devices.
Reduce costs
Compared to traditional pneumatic devices, electric cylinders have lower energy consumption and do not require additional compressed air support, reducing energy costs. In addition, the mechanical transmission system design of the electric cylinder is simple and has a low failure rate, reducing the frequency of maintenance and replacement, thereby reducing operation and maintenance costs.
Improve welding quality
Electric cylinders can provide more stable pressure and precise control during the welding process, ensuring consistency in the quality of each welding point. Whether it is spot welding, laser welding or other welding processes, the accuracy of electric cylinders can greatly improve the reliability of welding and reduce rework rates.
Robots perform welding operations
Johnson's experience and technological accumulation in this field
As a company that has long focused on electric cylinder technology, we are well aware of the technical requirements and application challenges in automated welding systems. After years of technical accumulation and practice, we have successfully provided efficient and reliable electric cylinder solutions for multiple automobile manufacturers. Our electric cylinder products have been widely used in various processes such as body welding and component assembly, helping customers improve production efficiency, reduce production costs, and significantly improve welding quality.
Not only that, our R&D team continues to make efforts in the innovation of Servo Electric Cylinder technology, launching high-performance products that meet the latest industry standards and are highly trusted by customers. With our experience and technical accumulation, we are able to provide customized solutions to meet various needs in different production environments for our customers.
Johnson’s Workshop
Conclusion
With the continuous development of automation and unmanned technology, the role of electric cylinders in the automotive welding industry is becoming increasingly important. In the future, electric cylinders will be combined with more advanced technologies to bring higher production efficiency, lower costs, and better welding quality to the automotive manufacturing industry. If you are also looking for solutions to improve production efficiency and quality, please feel free to contact us to learn more about the application and technical support of electric cylinders.
